Honda C90 - wheel bearings

25th Nov 2019
Tags: Wheels, Brakes, Suspension

Removing the wheel bearings is a bit of a faff: there is a spacer between the two bearings that will move from side to side slightly, if you poke a suitable metal punch through one side so it connects to the top edge of the spacer then, with some judicious tapping, you can gradually knock the bearing on the other side out.

It took me a while to figure this out and in the process I damaged the spacer on the rear wheel, so I replaced it just in case. The new spacer design has changed from the original, perhaps the new shape makes it easier to pivot the spacer when it is in place so you can more easily get your punch on to it?

Honda C90 bearings and spacers (old on the top of the picture)
rear wheel spacer/bearings – the old ones are on top and the replacements below. As you can see the grease in the old bearings had dried up years ago

You may have to gently heat up the rims before removing the bearings as the are an interference fit (a low mess way to do this is to wrap the hub in a towel and then poor on boiling water).   You will inevitably damage the bearings when you remove them so make sure you have replacements ready.  

The 1978 z2 is fitted with four 6301 bearings: 12mm (inside) x 37mm (outside) x12mm (width).   Note that the on older bikes like the z2 the front wheel is the same size as the rear wheel, but on on later models the front wheel size changed and uses different bearings, so double check the parts guide for your own model.

The original bearings had rubber seals on one side only but I could only find bearings with seals on both sides (“2RS” bearings as they are known in the trade).   Apparently a single rubber seal was traditionally used on wheel bearings and the hub then filled with grease that melted with the heat generated by the brakes, meaning that the bearings were kept continually lubricated.  You can prise of one of the covers if you want to keep it per Honda’s original specs but the lubricants in modern sealed bearings are expected to last the life of the bearing so this is not really necessary.

The 2RS 6301 replacements are readily available from any bearing supplier, but it is a good idea to use a quality brand given that they are on a fairly important part of your bike.  I used SKF bearings.

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