Honda C90 - putting it back together

Honda C90 - putting it back together

Intro If you have dismantled your bike in order to refurbish it then, once you have finished reassembling the engine, you will be faced with a large pile of bits that need putting back together. In the immortal words of the old Honda manuals: "Perform the reassembly in the reverse procedure of disassembly."...

Intro If you have dismantled your bike in order to refurbish it then, once you have finished reassembling the engine,...

Honda C90 - lighting system

Honda C90 - lighting system

The final wiring system to look at on the C90Z2 super cub is the system that supports the lighting and horn. The wiring diagram is a bit more complicated compared to the ignition and charging systems: It is not as confusing as it first appears though, and if you trace the wires from the various...

The final wiring system to look at on the C90Z2 super cub is the system that supports the lighting and...

Honda C90 - charging system

Honda C90 - charging system

The charging system used on the 6v C90 super cubs is pretty straightforward and consists of a battery (to store electricity), an alternator (to generate electricity) and a rectifier (which converts the alternating current created by the alternator into the direct current needed by the battery). Here is the wiring diagram for the charging system:...

The charging system used on the 6v C90 super cubs is pretty straightforward and consists of a battery (to store...

Honda C90 - ignition system

Honda C90 - ignition system

The job of the ignition system is to produce the spark that ignites the fuel/air mixture in the engine combustion chamber. It consists of a power source (either battery or a generator), a switching device to start and stop current flow at set intervals (contact breaker points or an electronic switch), a device to...

The job of the ignition system is to produce the spark that ignites the fuel/air mixture in the engine...

Honda C90 - electrical system overview

Honda C90 - electrical system overview

Electricity Learning the basics of automotive electrical systems, even the simple system used in the Honda super cub, was something I approached with a little trepidation. My schoolboy science got me as far as grasping that the electrons in conductive materials like metal can “jump” between atoms, displacing others in the process and thereby causing...

Electricity Learning the basics of automotive electrical systems, even the simple system used in the Honda super cub, was something...

Honda c90 z2 - introduction

Honda c90 z2 - introduction

Introduction Honda’s Super Cub step-through motorcycle is the most successful motor vehicle ever built and a staggering number – well over 100 million – have been sold. I was lucky enough to find a low mileage 1978 C90 for sale a few miles from where I live. It ran for about half a mile before conking...

Introduction Honda’s Super Cub step-through motorcycle is the most successful motor vehicle ever built and a staggering number – well...