Honda CT90 - turn signals

Honda CT90 - turn signals

Turn signals became a standard fixture on the CT90s in 1973 following the introduction of federal legislation in the USA that made them mandatory on all cars and motorcycles. Retrofitting them to older bikes is straightforward...

Turn signals became a standard fixture on the CT90s in 1973 following the introduction of federal legislation in the USA that made them mandatory on all cars and motorcycles. Retrofitting them to older bikes is straightforward...

Honda CT90
Honda C90Z - wiring diagrams

Honda C90Z - wiring diagrams

Here are copies of the colorised wiring diagrams I created, based on the original Honda black and white diagrams. If you aren't familiar with reading this type of diagram (it is not has hard as it first appears!) then you can read more about them here: Honda C90 - electrical system overviewElectricity Learning...

Here are copies of the colorised wiring diagrams I created, based on the original Honda black and white diagrams. If you aren't familiar...

C90 electrics
Setting Up Nginx for Ghost

Setting Up Nginx for Ghost

The recommended web server for Ghost installations is Nginx. The software has a number of features in addition to its HTTP server capabilities - including caching, load balancing and more - but the bits we are most interested in when running a simple blog site are the web server and reverse proxy. As the name...

The recommended web server for Ghost installations is Nginx. The software has a number of features in addition to its HTTP server capabilities - including...

website hosting
Honda CT90 - carburettor and air cleaner

Honda CT90 - carburettor and air cleaner

This article contains a brief survey of the different carburettors fitted to CT90 range, and an in depth look at the the K28A installed on my CT90 K1. The K28 carb was used on the K1-K3 (1969-72) models, and is very similar to the subsequent 556a model that was used until 1977. carburettor models The...

This article contains a brief survey of the different carburettors fitted to CT90 range, and an in depth look at the the K28A installed on...

Honda CT90
Honda C90 - Cylinder inspection

Honda C90 - Cylinder inspection

Checking your cylinder is within the service limit involves measuring the bore with a cylinder gauge as shown in the following diagram: What follows is what I've found out about this process from research and experimentation, but please note that I'm not an engineer and I'm just doing this...

Checking your cylinder is within the service limit involves measuring the bore with a cylinder gauge as shown in the following diagram: What follows is...

C90 Engine
Honda CT90 - posi-torque sub transmission

Honda CT90 - posi-torque sub transmission

Honda invented the posi-torque system in 1967 and used it on the CT90 range of the same year. This ingenious device had the effect of providing the bike with 4 additional hillclimbing gears in addition to the standard 4 ratios for road-riding Earlier solutions The posi-torque system replaced the unwieldy dual rear sprocket arrangement used...

Honda invented the posi-torque system in 1967 and used it on the CT90 range of the same year. This ingenious device had the effect of...

Honda CT90
Honda C90 - cam chain & cam chain tensioner

Honda C90 - cam chain & cam chain tensioner

Chains tend to 'stretch' in use because material wears away from the bushings and pins, increasing the clearance between the parts and causing the chain to elongate. As a result, when Honda replaced the Super Cub push-rod engines with a new chain-driven overhead cam model they needed to incorporate a chain tensioner to...

Chains tend to 'stretch' in use because material wears away from the bushings and pins, increasing the clearance between the parts and causing...

C90 Engine
Honda CT90 - making a wiring harness

Honda CT90 - making a wiring harness

The CT90 has a simple wiring harness and making a replacement is pretty straightforward. Much of the wring on my 1969 K1 had been damaged, cut or patched so I decided to do a major overhaul, including making a brand new harness. Here are the before and after picture of the various repairs: making a...

The CT90 has a simple wiring harness and making a replacement is pretty straightforward. Much of the wring on my 1969 K1 had been damaged,...

Honda CT90
Honda CT90 - muffler and spark arrester

Honda CT90 - muffler and spark arrester

The CT90 exhaust system, although similar in appearance to the one used on the 6v C90, has different internals with fewer baffles and the addition of a Krizman spark arrester. Spark Arresters Spark arresters are designed to minimise the risk of fires being started by exhaust sparks and are required in the US when using...

The CT90 exhaust system, although similar in appearance to the one used on the 6v C90, has different internals with fewer baffles and the addition...

Honda CT90